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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 903 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSBATTERY POSITIVE CABLE REPLACEMENT (PRIMARY 6.6L)REMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2007 GMC Savana Special, 2007 GMC Savana Camper Special, 2007 GMC Savana, and 2007 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Disconnect the positive battery cable.
    3. Fig 1: View Of battery positive cable
    GM1662147Courtesy of GENERAL MOTORS CORP.
  3. Remove the positive cable nut from the junction block and disconnect the cable.
    4. Fig 2: View Of battery positive cable
    GM1817942Courtesy of GENERAL MOTORS CORP.
  4. Remove the positive cable nut from the generator and disconnect the cable.
    5. Fig 3: View Of battery positive cable
    GM1817917Courtesy of GENERAL MOTORS CORP.
  5. Disconnect the wiring harness clips and the positive cable from the glow plug module.
    6. Fig 4: View Of engine harness clip
    GM1817929Courtesy of GENERAL MOTORS CORP.
  6. Remove battery positive cable from engine harness clip.
    7. Fig 5: View Of engine harness clip
    GM1817940Courtesy of GENERAL MOTORS CORP.
  7. Remove battery positive cable from engine harness clips (1).
  8. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
    9. Fig 6: View Of battery positive cable nut
    GM1817945Courtesy of GENERAL MOTORS CORP.
  9. Remove the battery positive cable nut (1) and clip (2) from frame.
    10. Fig 7: View Of battery positive cable retaining clip
    GM1817948Courtesy of GENERAL MOTORS CORP.
  10. Remove the battery positive cable retaining clip from the transmission line bracket.
    11. Fig 8: View Of Cables, Connector & Retainers - Lower Right Of Engine
    GM1369543Courtesy of GENERAL MOTORS CORP.
  11. Remove the positive battery cable nut (7) from the starter and disconnect the cable (8) and the wiring harness clips.
  12. Remove the positive battery cable.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.