Test Description

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Test Description
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The numbers below refer to the step numbers on the diagnostic table.

  1. 3:  This step tests for voltage at the voltage supply side of the headlamp low beam relay.
  2. 4:  This step verifies that the BCM is providing ground to the headlamp low beam relay.
  3. 5:  This step tests if ground is constantly being applied to the headlamp low beam relay.
  4. 6:  This step tests if there is opposing voltage present or an open headlamp low beam relay control circuit.
  5. 12:  After replacement of the BCM, you must calibrate the new module for proper operation.
DTC B2575

Step Action Yes No
Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics 
Connector End View Reference: Lighting Systems Connector End Views 
1 Did you perform the Diagnostic System Check - Vehicle? Go to Step 2  Go to Diagnostic System Check - Vehicle
2
  1. Install a scan tool.
  2. Turn ON the ignition, with the engine OFF.
  3. With a scan tool, command the low beam headlamps ON and OFF.
Do the low beam headlamps turn ON and OFF with each command?
Go to Testing for Intermittent Conditions and Poor Connections Go to Step 3 
  1. Turn OFF the ignition.
  2. Disconnect the headlamp low beam relay.
  3. Turn ON the ignition, with the engine OFF.
  4. Connect a test light between the battery positive voltage circuit of the headlamp low beam relay and ground.
Does the test lamp illuminate?
Go to Step 4  Go to Step 10 
  1. Connect a test lamp between the control circuit of the headlamp low beam relay and the battery positive voltage circuit of the headlamp low beam relay.
  2. With a scan tool, command the low beam headlamps ON and OFF.
Does the test lamp turn ON and OFF with each command?
Go to Step 8  Go to Step 5 
Does the test lamp remain illuminated with each command? Go to Step 7  Go to Step 6 
Test the control circuit of the headlamp low beam relay for a short to battery positive voltage or an open. Refer to Circuit Testing and Wiring Repairs .
Did you find and correct the condition?
Go to Step 13  Go to Step 9 
7 Test the control circuit of the headlamp low beam relay for a short to ground. Refer to Circuit Testing and Wiring Repairs .
Did you find and correct the condition?
Go to Step 13  Go to Step 9 
8 Inspect for poor connections at the headlamp low beam relay. Refer to Circuit Testing and Wiring Repairs .
Did you find and correct the condition?
Go to Step 13  Go to Step 11 
9 Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Circuit Testing and Wiring Repairs .
Did you find and correct the condition?
Go to Step 13  Go to Step 12 
10 Repair the poor connection or an open in the battery positive voltage circuit of the headlamp low beam relay. Refer to Wiring Repairs .
Did you complete the repair?
Go to Step 13  -
11 Replace the headlamp low beam relay. Refer to Relay Replacement (Attached to Wire Harness) or Relay Replacement (Within an Electrical Center) .
Did you complete the replacement?
Go to Step 13  -
12  Replace the BCM. Refer to Control Module References for replacement, setup, and programming.
Did you complete the replacement?
Go to Step 13  -
13
  1. Use the scan tool in order to clear the DTCs.
  2. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.
Does the DTC reset?
Go to Step 2  System OK
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.