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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 862 (ENGINE COOLING SYSTEM)REPAIR INSTRUCTIONSRADIATOR OUTLET HOSE REPLACEMENT (L66)REMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Radiator Inlet & Outlet Hoses From The Engine
    GM1252513Courtesy of GENERAL MOTORS CORP.
  1. Drain the coolant. Refer to Draining and Filling Cooling System (Static Fill)  or Draining and Filling Cooling System (GE 47716 Fill) .
  2. Remove the radiator outlet hose clamp from the engine.
  3. Remove the radiator outlet hose from the engine.
    4. Fig 2: View Of Radiator Outlet Hose
    GM1252572Courtesy of GENERAL MOTORS CORP.
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  5. Remove the radiator outlet hose clamp from the radiator.
  6. Remove the radiator outlet hose from the radiator.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.