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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 809 (FIXED AND MOVEABLE WINDOWS)REPAIR INSTRUCTIONSFRONT SIDE DOOR WINDOW CHANNEL REPLACEMENTREMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Front Window Weatherstrip Run Channel Assembly
    GM941798Courtesy of GENERAL MOTORS CORP.
  1. Lower the front door window.
  2. Remove the front door trim panel. Refer to Front Side Door Trim Panel Replacement .
  3. Starting at one end, carefully pull the window weatherstrip run channel assembly from the door frame.


    Fig 1: View Of Front Door Window Run Channel
    GM939942Courtesy of GENERAL MOTORS CORP.
  1. Remove the front door outer panel. Refer to Front Side Door Outer Panel Replacement .
  2. Remove the front door applique. Refer to Front Door Frame Applique Replacement .
  3. Remove the front door sound insulator. Refer to Front Side Door Insulator Replacement .
  4. Remove the front door window. Refer to Front Side Door Window Replacement .
  5. Remove the front door window weatherstrip run channel assembly. Refer to Front Side Door Window Channel Replacement .
  6. Remove the front door window run channel.
    • Depress the mushroom retainers at the top ends of the metal glass run channels.
    • Remove the seal legs from the metal glass run channels.
    • Starting from the rear corner of the door, remove the seal from the door header flange.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.