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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 735 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSBRAKE CALIPER BRACKET REPLACEMENT - REARINSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page is about a different car, the 2006 GMC Sierra, 2006 GMC Cab & Chassis Sierra, 2006 Chevrolet Silverado, and 2006 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the brake caliper bracket.
    Fig 1: Installing Brake Caliper Bracket
    GM1497142Courtesy of GENERAL MOTORS CORP.
  2. Perform the following procedure before installing the brake caliper bracket bolts.
    1. Remove all traces of the original adhesive patch.
    2. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry.
    3. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
    3. NOTE: Refer to Fastener Notice .
  3. Install the brake caliper bracket bolts.

    Tighten:  Tighten the bolts to 200 N.m (148 lb ft).

  4. Install the anti-rattle clips to the brake caliper bracket.
    Fig 2: Installing Anti-Rattle Clips & Brake Pads
    GM1497141Courtesy of GENERAL MOTORS CORP.
  5. Install the brake pads.
  6. Install the caliper to the caliper bracket.
    Fig 3: Installing Caliper To Bracket
    GM1497139Courtesy of GENERAL MOTORS CORP.
  7. Install the brake caliper bolts.
    Fig 4: Installing Brake Caliper
    GM1497138Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the bolts to 42 N.m (31 lb ft).

  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 10-11 until a firm pedal is obtained. This will properly seat the caliper pistons and pads.
  12. Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to Master Cylinder Reservoir Filling .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.