Fuel Injector Cleaning Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Fuel Injector Cleaning Procedure
WARNING: This page is about a different car, the 2006 GMC Sierra and 2006 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

  1. Loosen the fuel fill cap to relieve vapor pressure in the fuel tank.
  2. Relieve the fuel system pressure.
  3. Remove the positive crankcase ventilation (PCV) clean air tube from air inlet duct and set aside.
  4. Remove the resonator and air inlet duct from throttle body.
  5. Remove the brake booster vacuum hose and connector from intake manifold.
  6. Remove the electrical connector from the central sequential fuel injection (CSFI) fuel metering body.
  7. Remove the spark plug wires from 1, 3 and 5 from the distributor cap.
  8. Remove the fuel feed pipe bracket stud (3).
    Fig 1: Removing Fuel Feed Pipe
    GM1655473Courtesy of GENERAL MOTORS CORP.
  9. Remove the fuel pipe retainer nuts (2) and retainer (1).
  10. Remove fuel feed pipe (4).
  11. IMPORTANT: Make sure that the fuel pipe O-rings, washers, and spacers are present and in their proper position.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.