Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 677 (MANUAL TRANSMISSION CLUTCH SYSTEM)REPAIR INSTRUCTIONSPILOT BEARING REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page is about a different car, the 2006 GMC Sierra and 2006 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT: The flywheel spacer (if applicable) must be removed prior to pilot bearing installation.

Install a 5/8 inch washer (1) onto the J 38836 or equivalent.
Install a NEW clutch pilot bearing (2) onto the tool.

Fig 1: Installing New Pilot Bearing Onto J 38836
Courtesy of GENERAL MOTORS CORP.
Install the NEW clutch pilot bearing into the crankshaft using J 38836 .

Fig 2: Installing Pilot Bearing Using J 38836 (without RPO HP2)
Courtesy of GENERAL MOTORS CORP.
Inspect the clutch pilot bearing for proper installation.

Fig 3: Identifying Proper Pilot Bearing Installation Position (without RPO HP2)
Courtesy of GENERAL MOTORS CORP.
Install the clutch assembly. Refer to Clutch Assembly Replacement .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.