Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 605 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING GEAR OUTLET HOSE REPLACEMENT (RECIRCULATING BALL)INSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Installation Procedure
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Refer to INSTALLING HOSES WITHOUT TWISTS OR BENDS NOTICE
.
- Route the hose in the same position the hose occupied prior to removal.
- Install the power steering gear outlet hose (3) to the power steering pump (1).
Position the clamp at the end of the hose.
NOTE: Refer to FASTENER NOTICE . - Install the power steering gear outlet hose to the power steering gear.
Tighten
Tighten the outlet hose fitting to 28 N.m (20 lb ft).
- Remove the drain pan from under the vehicle.
- Bleed the power steering system. Refer to Bleeding the Power Steering System .
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.