Possible Cause & Correction

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Possible Cause & Correction
WARNING: This page does not describe the selected car, but rather 32 other vehicles, including the 2002 Saturn SL2, 2002 Saturn SL1, 2002 Saturn SL, 2002 Saturn SC2, and 2002 Saturn SC1. However, it is still accessible from the selected car via links, so may be relevant.

Check the following items:

  • Check fuel pump relay by connecting test light between fuel pump relay connector ignition feed circuit and ground. Turn ignition on. Light should illuminate for 2 seconds. If light does not illuminate for 2 seconds, see RELAYS under MODULES, RELAYS & SOLENOIDS in appropriate SYSTEM & COMPONENT TESTING article. For location of fuel pump test connector, see COMPONENT LOCATIONS in appropriate SYSTEM & COMPONENT TESTING article.
  • Check for open injector fuse(s).
  • Check for poor quality or alcohol contaminated fuel.
  • Check for binding or sticking TP sensor, or high TP sensor voltage with throttle closed.
  • Check EGR operation.
  • Check for leaking fuel injector.
  • Ensure resistance of Engine Coolant Temperature (ECT) sensor circuit is within specification. See appropriate SENSOR OPERATING RANGE CHARTS article.
  • Check resistance of ECT and Intake Air Temperature (IAT) sensors. On a cold engine, ECT and IAT sensor readings should be within 5Β°F of each other.
  • Check for proper spark output using Spark Tester (J-26792).
  • Remove spark plugs and check for wet plugs, cracks, improper gap, burned electrodes or heavy carbon deposits.
  • Check fuel pressure. See FUEL SYSTEM PRESSURE TEST under BASIC FUEL SYSTEM CHECKS in appropriate BASIC DIAGNOSTIC PROCEDURES article.
  • Check for plugged injectors. Perform injector balance test. See FUEL INJECTOR BALANCE TEST under FUEL SYSTEM in appropriate SYSTEM & COMPONENT TESTING article.
  • Check for loose ignition coil ground and power feed circuit connections. Also check ignition coil fuse.
  • Check for faulty in-tank fuel pump check valve (if equipped). A faulty in-tank fuel pump check valve will allow fuel to drain back to tank after engine is stopped. To check this condition, turn ignition off, disconnect fuel pressure line at fuel rail and remove filler cap. Using a radiator pressure tester, apply 15 psi (1.0 kg/cm2 ). If pressure holds for 60 seconds, check valve is okay.
  • Ensure the installed PCM program is correct for the particular vehicle. Check with dealer for latest application information.
  • Check for restricted exhaust system, such as a damaged or collapsed pipe, muffler or catalytic converter.
  • Check Idle Air Control (IAC) system. Check for vacuum leak at high idle. Check for binding of throttle blade or linkage. Check for foreign material in IAC bore of throttle body. Check for proper connection of IAC valve electrical connector. Check for failure of A/C compressor or relay.
  • Check Manifold Absolute Pressure (MAP) and/or Mass Airflow (MAF) sensor. Check air intake tube for air leaks, blockage or damage.
  • Inspect Crankshaft Position (CKP) sensor clearance and resistance. Check harmonic balancer interrupter rings for bent or missing vanes.
  • Check if PCV valve is stuck open.
  • Using a scan tool, check the Idle Air Control (IAC) operation.
  • Check basic engine mechanical problems (i.e., compression, head gasket(s), valves). Check for incorrect valve timing, bent push rods, broken valve springs or worn camshaft lobes.
  • Check PCM and engine grounds for correct locations, tight and clean connections. See WIRING DIAGRAMS article.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.