Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 579 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSDISC BRAKE HARDWARE REPLACEMENT - FRONTINSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Caliper Mounting Bolt, Bracket, Boot & Slid Pins

Courtesy of GENERAL MOTORS CORP.

Install the caliper pin boots (4) to the disc brake caliper mounting bracket.
Lubricate the caliper pins (5) with high temperature silicone lubricant.
Install the caliper pins to the disc brake caliper mounting bracket (3).

Fig 2: View Of Brake Pads, Brake Pad Retainers, & Caliper Bracket

Courtesy of GENERAL MOTORS CORP.

Install the brake pad retainers (1) to the caliper bracket.
Install the brake pads (2) to the caliper bracket.
Install the disc brake caliper to the mounting bracket.
NOTE: Refer to Fastener Notice in Cautions and Notices.
Install the disc brake caliper bolts.
Tighten: Tighten the disc brake caliper bolts to 31 N.m (23 lb ft).

Apply and release the brake pedal 3/4 stroke as many times as necessary in order to obtain a firm brake pedal.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.