Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 543 (LIGHTING SYSTEMS)REPAIR INSTRUCTIONSHEADLAMP BULB REPLACEMENTREMOVAL PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure

WARNING: This page is about a different car, the 2004 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Headlamp Actuator Knob Cover

Courtesy of GENERAL MOTORS CORP.

Open the hood.
Remove the headlamp motor/actuator cover from the knob.
Rotate the headlamp motor/actuator manual control knob counterclockwise to raise the headlamp.

Fig 2: RH Headlamp Wiring Harness Electrical Connector To Forward Lamp Wiring Harness

Courtesy of GENERAL MOTORS CORP.

Disconnect the headlamp wiring harness electrical connector from the forward lamp wiring harness.

Fig 3: Electrical Connector To Headlamp Bulb/Socket

Courtesy of GENERAL MOTORS CORP.

Remove the headlamp bezel. Refer to Headlamp Bezel Replacement .

CAUTION: Refer to Halogen Bulb Caution in Cautions and Notices.

Reach through the opening between the headlamp assembly and the frame rail to access the headlamp bulb/socket.
Rotate the headlamp bulb/socket counterclockwise to remove it from the headlamp capsule.
Disconnect the electrical connector from the headlamp bulb/socket.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.