Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 522 (STATIONARY WINDOW SYSTEM)REPAIR INSTRUCTIONSWEATHERSTRIP SIDE RETAINER REPLACEMENT (COUPE AND CONVERTIBLE)INSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Replace the foam tape if reusing the retainer:
- Extend the tape 2.0 mm (0.08 in) beyond the retainer ends.
- Do not stretch the tape to fit. The tape may shrink back, or creep, after installation, resulting in a gap which may cause a leak.
Peel the protective cover from the foam tape.
Replace any stripped, broken or improperly seated screws.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Install the windshield weatherstrip side retainer with screws at the following locations:
- The applique
  Tighten
  
  Tighten the side retainer to applique screws to 2.5 N.m (22 lb in).
  
  Fig 1: Windshield Weatherstrip Screws
  Courtesy of GENERAL MOTORS CORP.
- The window frame
  Tighten
  
  Tighten the side retainer to window frame screws to 3.4 N.m (30 lb in).
Install the weatherstrip.

Fig 2: Weatherstrip
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.