Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 522 (STATIONARY WINDOW SYSTEM)REPAIR INSTRUCTIONSSIDE WINDOW FILLER PANEL REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Apply a continuous bead of sealant GM P/N 12345097, or equivalent, to the side window filler panel along the surface that will contact the windshield pillar as illustrated.

Fig 1: Applying Sealant To Side Window Filler Panel
Courtesy of GENERAL MOTORS CORP.
Position the filler panel to the windshield pillar.
NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
Install the screws attaching the side window filler panel.
Tighten

Tighten the filler panel screws to 2.5 N.m (22 lb in).
Wipe off any excessive sealant that squeezed out around the filler panel.
Install the windshield side reveal molding, the side weatherstrip retainer, and the weatherstrip. Refer to SIDE REVEAL MOLDING REPLACEMENT (COUPE AND CONVERTIBLE) or SIDE REVEAL MOLDING REPLACEMENT (HARDTOP) .

Fig 2: Side Window Filler Panel
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.