Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 522 (STATIONARY WINDOW SYSTEM)REPAIR INSTRUCTIONSREAR WINDOW REPLACEMENTREMOVAL PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure

WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: If a window is cracked but still Intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.

Important: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and inner trim.

Remove the lower garnish molding and the rear compartment front side trim panel for access to the inside of the window. Refer to TRIM PANEL REPLACEMENT - REAR COMPARTMENT FRONT SIDE (COUPE) or TRIM PANEL REPLACEMENT - REAR COMPARTMENT FRONT SIDE (CONVERTIBLE) or TRIM PANEL REPLACEMENT - REAR COMPARTMENT FRONT SIDE (HARDTOP) in Interior Trim.
CAUTION: Refer to DEFROSTER OUTLET CAUTION in Cautions and Notices.
Cover to protect the following parts from broken glass:
1. Upper dash pad
2. Defroster outlets and A/C outlets
3. Seats and carpeting
Disconnect the rear window defogger connectors at the window.
Disconnect the OnStar®, if equipped.

Fig 1: Disconnecting Rear Window Defogger Connectors At Window
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.