Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 522 (STATIONARY WINDOW SYSTEM)REPAIR INSTRUCTIONSREAR WINDOW REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Installation Procedure
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
- Install a stationary window into the opening. Refer to URETHANE ADHESIVE INSTALLATION OF STATIONARY WINDOWS .
- Install the lower garnish molding and the rear compartment front side trim panel. Refer to TRIM PANEL REPLACEMENT - REAR COMPARTMENT FRONT SIDE (COUPE) or TRIM PANEL REPLACEMENT - REAR COMPARTMENT FRONT SIDE (CONVERTIBLE) or TRIM PANEL REPLACEMENT - REAR COMPARTMENT FRONT SIDE (HARDTOP) in Interior Trim.
- Connect the rear window defogger connections.
- Connect the OnStar®, if equipped.
- Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.