Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 52 (ENGINE CONTROLS - SYSTEM & COMPONENT TESTING - 8.1L)FUEL SYSTEMSFUEL INJECTOR BALANCE TEST WITHOUT SPECIAL TOOLDIAGNOSTIC PROCEDURES
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Diagnostic Procedures
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Diagnostic Procedures
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Suburban, and 2003 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Perform Diagnostic System Check - Engine Controls. See DIAGNOSTIC SYSTEM CHECK - ENGINE CONTROLS under SELF-DIAGNOSTIC SYSTEM in SELF-DIAGNOSTICS - 8.1L AVALANCHE, SIERRA, SILVERADO, SUBURBAN & YUKON XL article. After performing Diagnostic System Check - Engine Controls, go to next step.
- Perform FUEL INJECTOR COIL TEST . After performing Fuel Injector Coil Test, go to next step.
- Observe ECT parameter with scan tool. Does scan tool indicate ECT parameter is less than 201°F (94°C)? If yes, go to next step. If no, allow engine to cool before proceeding.
- Turn ignition off. Turn OFF all accessories. Install fuel pressure gauge. Turn ignition on, with engine off. Command fuel pump ON with scan tool. Observe fuel pressure gauge, with fuel pump commanded ON. Is fuel pressure within 48-54 psi (334-375 kPa)? If yes, go to next step. If no, go to FUEL SYSTEM PRESSURE TEST under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 8.1L AVALANCHE, SIERRA, SILVERADO, SUBURBAN & YUKON XL article.
- Monitor fuel pressure gauge for one minute. Does fuel pressure decrease by more than 5 psi (34 kPa)? If yes, go to FUEL SYSTEM PRESSURE TEST under FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 8.1L AVALANCHE, SIERRA, SILVERADO, SUBURBAN & YUKON XL article. If no, go to next step.
NOTE:
DO NOT perform this test if ECT is greater than 201°F (94°C).
NOTE:
Verify there is adequate fuel in fuel tank before proceeding with this step. Fuel pump may need to be commanded ON a few times, in order to obtain highest possible fuel pressure reading. DO NOT allow engine to start.
NOTE:
Fuel pressure may vary slightly when fuel pump stops operating. After fuel pump stops operating, fuel pressure should stabilize and remain constant.
CAUTION:
DO NOT repeat any portion of this test before running engine in order to prevent engine from flooding.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.