Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 432 (TRANSFER CASE - NVG 261-NP2)REPAIR INSTRUCTIONSTRANSFER CASE CONTROL LEVER REPLACEMENTREMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Removal Procedure
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the transfer case shield, if equipped. Refer to Transfer Case Fluid Replacement .
- Remove the front propeller shaft. Refer to Propeller Shaft Replacement - Front in Propeller Shaft.
- Remove the control rod. Refer to Transfer Case Control Rod Replacement .
- Lower the vehicle.
- Remove the control lever knob by performing the following:
- Using an adjustable wrench, adjust the wrench to fit the control lever rod just below the knob.
- With the adjustable wrench touching the control lever knob, gently tap on the adjustable wrench in an upward motion until the knob is separated from the control lever rod.
- Remove the transfer case bezel screws.
- Remove the transfer case bezel.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.