Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Clean the fuel feed pipe connection and surrounding area prior to disconnecting the fitting in order to avoid possible fuel system contamination.
  1. Remove the fuel tank. Refer to Fuel Tank Replacement (Pickup)Β  or Fuel Tank Replacement (Cab/Chassis - Front)Β  or Fuel Tank Replacement (Cab/Chassis - Rear)Β .
  2. Disconnect and remove the fuel feed line (1) from the sending unit and retaining clips. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
    Fig 1: Fuel Hose/Pipes Assembly
    GM1306291Courtesy of GENERAL MOTORS CORP.
  3. Cap the fuel feed and evaporative emission (EVAP) openings in order to prevent possible fuel/EVAP system contamination.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.