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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 355 (WIRING SYSTEMS - INTRODUCTION)DIAGNOSTIC INFORMATION AND PROCEDURESMICRO-PACK 100W CONNECTORSREPLACEMENT PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Replacement Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Replacement Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

After the terminal is crimped to the wire perform the following procedure in order to replace Micro-Pack 100 terminals.

  1. Slide the new terminal into the correct cavity at the back of the connector.
  2. Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Insure that the terminal is locked in place by gently pulling on the wire.
  3. To assemble the connector, reverse the Terminal Removal Procedure.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.