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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 319 (BUMPER SYSTEM)REPAIR INSTRUCTIONSBUMPER REPLACEMENT - FRONT (OLD STYLE)INSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fog lamps, if equipped. Refer to FOG LAMP REPLACEMENT - FRONT (EXCEPT Z71) or FOG LAMP REPLACEMENT - FRONT (Z-71) in Lighting Systems.
  2. Install the air deflector to the bumper if necessary. Refer to AIR DEFLECTOR REPLACEMENT - FRONT BUMPER FASCIA  .
  3. Position the front bumper assembly on the vehicle.

    Important:  Tighten the bolts in the following sequence.

    4. Fig 1: Positioning Front Bumper Assembly On Vehicle
    G01458576Courtesy of GENERAL MOTORS CORP.
  4. Install the retaining bolts (1, 2) to the front bumper.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten 

    1. 4.1. Tighten the bracket bolt (1) to 85 N.m (63 lb ft).
    2. 4.2. Tighten the bracket bolt (2) to 85 N.m (63 lb ft).
    3. 4.3. Tighten the brace bolt to 55 N.m (41 lb ft).
  5. Connect the electrical connector to the fog lamps, if equipped.
    6. Fig 2: Connecting Electrical Connector To Fog Lamp
    G01458577Courtesy of GENERAL MOTORS CORP.
  6. Install the front grille Refer to GRILLE REPLACEMENT (CADILLAC) or GRILLE REPLACEMENT (AVALANCHE) in Exterior Trim.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.