Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 316 (ENGINE COOLING SYSTEM)REPAIR INSTRUCTIONSRADIATOR HOSE REPLACEMENT - OUTLET (8.1L ENGINE)INSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2003 GMC Yukon XL, 2003 GMC Yukon, 2003 Chevrolet Tahoe, 2003 Chevrolet Suburban, and 2003 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Install the outlet hose to the water pump.
Reposition the outlet hose clamp to the water pump.

Fig 1: Installing Outlet Hose To Water Pump
Courtesy of GENERAL MOTORS CORP.
Install the surge tank outlet hose (2) to the surge tank.
Reposition the surge tank outlet hose clamp to the surge tank.

Fig 2: Installing Surge Tank Outlet Hose To Surge Tank
Courtesy of GENERAL MOTORS CORP.
Install the radiator outlet hose to the radiator. Refer to RADIATOR HOSE QUICK CONNECT FITTING .
Fill the cooling system. Refer to DRAINING AND FILLING COOLING SYSTEM .

Fig 3: Installing Radiator Outlet Hose To Radiator
Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.