Fuel Leakage Inspection After Pump Unit Installation

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Fuel Leakage Inspection After Pump Unit Installation
WARNING: This page is about a different car, the 2004 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Before installing the fuel tank, verify that there is no leakage when a pressure of 5.9 kPa {44 mmHg, 1.7 inHg}Β  is applied to the fuel tank.
  2. Install the fuel tank. (See FUEL TANK REMOVAL/INSTALLATIONΒ .)
  3. Drive the vehicle starting from a standstill and brake suddenly five to six timesΒ  at a low speed.
  4. Stop the vehicle and verify from outside the vehicle that there is no fuel leakage around the fuel pump unit.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.