Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 260 (BODY FRONT END)REPAIR INSTRUCTIONSFENDER REPLACEMENT - FRONTINSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Installation Procedure
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Install the front fender (2) to the vehicle.CAUTION: Refer to FASTENER NOTICE .
- Install the bolts (3) in order to retain the front fender (2) to the body.
Tighten
Tighten the bolts in order to retain the front fender to the body to 25 N.m (18 lb ft).
- Install the hood rod support to the left fender. Refer to Hood Hold-Open Rod Replacement .
- Install the new rivets (1) in order to retain the front fender (2) to the front door hinges.
- Install the front bumper to the vehicle. Refer to BUMPER REPLACEMENT - FRONT .
- Install the front fender extension to the vehicle. Refer to Fender Extension Replacement - Front .
- Install the upper fender filler panel to the vehicle. Refer to Filler Panel Applique Replace - Upper Front Fender .
- Install the hood to the vehicle. Refer to Hood Replacement .
- Install the right and the left air inlet grille panels to the vehicle. Refer to Air Inlet Grille Panel Replacement .
- Remove tape on body panels.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.