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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 241 (LIGHTING SYSTEMS)REPAIR INSTRUCTIONSHEADLAMP CAPSULE REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Refer to HALOGEN BULB CAUTION .
  1. Connect the electrical connector (1) to the headlamp assembly.
  2. Install the composite headlamp (4) to the vehicle.
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the composite headlamp retaining bolts (5) to the radiator support.

    Tighten 

    Tighten the bolts to 11 N.m (97 lb in).

  4. Install the radiator grille. Refer to GRILLE REPLACEMENT (UPLEVEL) or GRILLE REPLACEMENT (BASE) .
    Fig 1: Connecting Connector & Installing Composite Headlamp
    G02422310Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.