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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 219 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING PUMP REPLACEMENT (4.3L)REMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place a drain pan below under the vehicle.
  2. Remove the power steering pump pulley. Refer to Power Steering Pulley Replacement .
  3. Raise and support the vehicle.
  4. Remove the tire and wheel. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
  5. Disconnect the reservoir outlet hose from the power steering pump through the wheel well.
    Fig 1: Disconnecting Reservoir Outlet Hose From Power Steering Pump
    G01217074Courtesy of GENERAL MOTORS CORP.
  6. Disconnect the power steering gear outlet hose from the power steering pump through the wheel well.
    Fig 2: Disconnecting Power Steering Gear Outlet Hose From Power Steering Pump
    G01217075Courtesy of GENERAL MOTORS CORP.
  7. Disconnect the power brake booster inlet hose (2) from the power steering pump (1) through the wheel well.
  8. Cap the ends of the hose and the power steering pump in order to prevent the entrance of dirt.
  9. Lower the vehicle.
    Fig 3: Disconnecting Power Brake Booster Inlet Hose From Power Steering Pump
    G01217076Courtesy of GENERAL MOTORS CORP.
  10. Remove the power steering pump mounting bolts and the nuts.
    Fig 4: Removing Power Steering Pump Mounting Bolts & Nuts
    G01217077Courtesy of GENERAL MOTORS CORP.
  11. Remove the accessory mounting bracket mounting bolts and nut.
  12. Pull the accessory bracket forward.
  13. Remove the power steering pump from the vehicle.
    Fig 5: Removing Accessory Mounting Bracket Mounting Bolts & Nuts
    G01217078Courtesy of GENERAL MOTORS CORP.
  14. Remove the power steering pump rear bracket mounting nuts.
  15. Remove the power steering pump rear bracket.
    Fig 6: Removing Power Steering Pump Rear Bracket Mounting Nuts & Bracket
    G01217079Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.