Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 208 (STARTING SYSTEM)REPAIR INSTRUCTIONSRELAY REPLACEMENT (WITHIN AN ELECTRICAL CENTER)REMOVAL

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Relay Replacement (Within An Electrical Center): Removal

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Required Tool: Relay Puller Pliers (J-43244).

Remove the electrical center cover. Locate the relay. See FUSES & CIRCUIT BREAKERS article in ELECTRICAL.
NOTE: Always note the orientation of the relay. Ensure that the electrical center is secure, as not to put added stress on the wires or terminals.
Using the Relay Puller Pliers, position the tool on opposing corners of the relay. See Fig 1.
CAUTION: Use the Relay Puller Pliers to pull the relay straight out from the electrical center terminals. The use of pliers or a flat bladed tool could damage the electrical center.
Remove the relay from the electrical center.

Fig 1: Removing Relay From Electrical Center

Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.