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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2015 (FRAME AND UNDERBODY)REPAIR INSTRUCTIONSASSIST STEP REPLACEMENT (POWER BRS)
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Assist Step Replacement (Power BRS)

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Assist Step Replacement (Power BRS)
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Power Assist Step And Bolts (Power BRS)
GM1813944Courtesy of GENERAL MOTORS CORP.
Assist Step Replacement (Power BRS)

Callout Component Name

Preliminary Procedures

  1. Deploy the power assist step. If the motor fails to deploy perform the following.

    Remove the two plastic shield cover screws and cover on the side of the motor assembly.

    Remove the motor housing screws and housing cover from the motor assembly.

    Rotate the armature by hand to fully extend the assist step.

  2. Mark the location of the front T-slotted bracket and measure to the front of the assist step with a grease pencil and tape measure.
  3. Transfer the measurement to the new assist step with the grease pencil and tape measure.
  4. Mark the location of the rear T-slotted bracket and measure to the rear of the assist step with a grease pencil and tape measure.
  5. Transfer the measurement to the new assist step with the grease pencil and tape measure.
1 Power Assist Step Bolt (Qty: 4)
CAUTION:

Refer to Fastener Caution .


Tighten 
12 N.m (106 lb in)
2 Power Assist Step
IMPORTANT:

It is essential to make the measurements in the preliminary procedures or the power assist steps may not be aligned to the body properly.


TIP:  Transfer any parts as needed.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.