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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 199 (CHARGING SYSTEM)REMOVAL & INSTALLATIONGENERATORINSTALLATION
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal & Installation: Generator: Installation

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation
WARNING: This page is about a different car, the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, and 2003 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.

Connect electrical connectors. Tighten output terminal nut to specification. See TORQUE SPECIFICATIONS . Install generator and mounting bolts. Tighten front and rear bolts to specification. See Fig 1. Install oil fill tube support bracket, bolt and stud to generator. Tighten bolt and stud to specification. Install oil fill tube and screw to support bracket. Tighten screw to specification. Install heater hose pipe. Install drive belt. Install upper fan shroud, air cleaner assembly, and coolant reservoir. Connect negative battery cable.

Fig 1: Removing/Installing Generator (4.3L)
G00193091Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.