Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Circuit/System Description
The particulates in the exhaust gases (solid particles in the exhaust exhibited as black smoke) are collected by the diesel particulate filter (DPF). When the filter becomes saturated with particulates, they are oxidized by incineration. We will refer to this incineration process as regeneration. When an active regeneration is commanded with the engine control module (ECM) a different engine calibration strategy is used to elevate the exhaust gas temperatures. The first event is to heat up the oxidation catalyst (DOC). Secondly, the particulate filter temperature is elevated. These elevated exhaust gas temperatures incinerate the soot accumulated in the particulate filter.
The ECM will command a regeneration based on a calculated soot model. The soot model calculations are based on a number of different factors including:
- Distance since last DPF regeneration
- Fuel used since last DPF regeneration
- Engine run time since last DPF regeneration
- Differential pressure sensor values
The ECM monitors the DOC and DPF temperatures with inputs from two exhaust gas temperature (EGT) sensors 1 and 2, located before and after the exhaust particulate filter. The ECM also monitors the differential back-pressure in the filter by a differential pressure sensor.
If the time between completed DPF regenerations becomes too infrequent, this diagnostic will fail.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.