Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1829 (HYBRID ENERGY STORAGE SYSTEM)SPECIFICATIONSFASTENER TIGHTENING SPECIFICATIONS
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Fastener Tightening Specifications
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Fastener Tightening Specifications
WARNING: This page is about a different car, the 2010 GMC Sierra and 2010 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
| Application | Specification | |
|---|---|---|
| Metric | English | |
| 300V Positive and Negative Cable Nut | 10 N.m | 89 lb in |
| Battery Cover Side Nut | 8 N.m | 71 lb in |
| Battery Cover Upper Nut | 8 N.m | 71 lb in |
| Battery Negative Cable Ground Nut | 5 N.m | 44 lb in |
| Battery Positive and Negative 300V Cable Bolt | 6 N.m | 53 lb in |
| Drive Motor Battery 300V Cable Floor Grommet Nut | 9 N.m | 80 lb in |
| Drive Motor Battery Cable Assembly Nut | 5 N.m | 44 lb in |
| Drive Motor Battery Cable Nut | 5 N.m | 44 lb in |
| Drive Motor Battery Cable Terminal Extension Bolt | 6 N.m | 53 lb in |
| Drive Motor Battery Cable Terminal Nut | 5 N.m | 44 lb in |
| Drive Motor Battery Control Module Bracket Bolt | 5 N.m | 44 lb in |
| Drive Motor Battery Cover Case Upper Bolt | 8 N.m | 71 lb in |
| Drive Motor Battery Cover Front Bolt | 8 N.m | 71 lb in |
| Drive Motor Battery Cover Rear Bolt | 6 N.m | 53 lb in |
| Drive Motor Battery Cover Side Bolt | 6 N.m | 53 lb in |
| Drive Motor Battery Cover Terminal Bolt | 6 N.m | 53 lb in |
| Drive Motor Battery Current Limit Resistor Nut | 3 N.m | 27 lb in |
| Drive Motor Battery Current Sensor Bolt | 2 N.m | 18 lb in |
| Drive Motor Battery Disconnect Switch Nut | 5 N.m | 44 lb in |
| Drive Motor Battery Ground Shield Cable Terminal Fastener Nut | 9 N.m | 80 lb in |
| Drive Motor Battery Housing Relay Nut | 3 N.m | 27 lb in |
| Drive Motor Battery Negative Cable Terminal Fastener Nut | 9 N.m | 80 lb in |
| Drive Motor Battery Negative Relay Bracket Bolt | 6 N.m | 53 lb in |
| Drive Motor Battery Positive Cable Terminal Fastener Nut | 9 N.m | 80 lb in |
| Drive Motor Battery Positive High Voltage Contactor Relay Nut | 3 N.m | 27 lb in |
| Drive Motor Battery Positive Relay Nut | 3 N.m | 27 lb in |
| Drive Motor Battery Sensor Bracket Bolt | 5 N.m | 44 lb in |
| Drive Motor Battery Terminal Block Cover Nut | 6 N.m | 53 lb in |
| Drive Motor Battery Terminal Block Nut | 6 N.m | 53 lb in |
| Drive Motor Generator Battery Bracket Negative Relay Nut | 6 N.m | 53 lb in |
| Drive Motor Generator Battery Cooling Blower Nut | 6 N.m | 53 lb in |
| Drive Motor Generator Battery Cooling Blower Bolt | 6 N.m | 53 lb in |
| Drive Motor Generator Battery Ground Bolt | 25 N.m | 18 lb ft |
| Drive Motor Generator Battery Ground Nut | 25 N.m | 18 lb ft |
| Drive Motor Generator Battery Insulator Positive Relay Nut | 6 N.m | 53 lb in |
| Drive Motor Generator Battery Mounting Nut | 25 N.m | 18 lb ft |
| Drive Motor Generator Battery Retainer Nut | 50 N.m | 37 lb ft |
| High Voltage (HV) dc Battery Cable Mounting Fasteners | 9 N.m | 80 lb in |
| High Voltage (HV) dc Battery Cable Terminal Fasteners | 9 N.m | 80 lb in |
| High Voltage (HV) dc Electric Air Conditioning Compressor (ACCM) Cable Mounting Fasteners | 9 N.m | 80 lb in |
| High Voltage (HV) dc Electric Air Conditioning Compressor (ACCM) Cable Terminal Fasteners | 9 N.m | 80 lb in |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.