Detent Lever & Roller Assembly: Installation

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation
WARNING: This page is about a different car, the 2003 Cadillac Seville and 2003 Cadillac DeVille. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the detent lever (17) and the actuator rod (21). See Figure . You must hold the detent lever (17) in place when installing the manual shaft nut (18) in order to prevent damage to the actuator rod (21).
  2. Install the 15-mm manual shaft nut (18). Tighten the manual shaft-to-detent lever nut to specification. See TORQUE SPECIFICATIONSΒ  .
  3. Install the 13-mm detent roller bolt pivot arm, the sleeve, and the washer (26). Tighten the detent lever and roller assembly bolt to specification. See TORQUE SPECIFICATIONSΒ  .
  4. Using a pair of pliers, grasp the detent roller end of the detent spring (27). Install the detent spring (27). Install the lower controls and valve assembly. See LOWER CONTROL VALVE BODY ASSEMBLYΒ  . Install the scavenge screens. See DRAINING & REFILLINGΒ  under LUBRICATION.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.