Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1718 (SUNROOF SYSTEM)REPAIR INSTRUCTIONSSUNROOF FRAME REPLACEMENTREMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Removal Procedure
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
- It is only necessary to lower the headliner. Only perform the steps in the headliner replacement procedure that will lower the headliner enough to gain access to the part. Refer to Headlining Trim Panel Replacement .
- Remove the sunroof window. Refer to Sunroof Window Replacement .
- Disconnect the electrical connector from the sunroof module.
- Disconnect the front and rear sunroof drain hoses. Refer to Sunroof Housing Front Drain Hose Replacement and Sunroof Housing Rear Drain Hose Replacement .
- Remove the bolts (1) that secure the sunroof module (2) to the roof.
- With an assistant, lower and remove the sunroof module assembly.
- Transfer all necessary components to the new frame assembly.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.