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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1659 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSSTARTER REPLACEMENT (LE5/LAT)REMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Hoist and raise the vehicle. Refer to Lifting and Jacking the Vehicle .
    3. Fig 1: Starter Motor Electrical Connector
    GM1878823Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the starter motor electrical connector (3).
  4. Remove the starter solenoid BAT terminal nut (4).
  5. Remove the battery positive cable terminal (1) and engine harness terminal (2) from the starter motor.
    6. Fig 2: Identifying Starter Bolts & Starter
    GM1648192Courtesy of GENERAL MOTORS CORP.
  6. Remove the starter motor bolts.
  7. Remove the starter motor from the vehicle.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.