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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1620 (FRONT DRIVE AXLE)REPAIR INSTRUCTIONSFRONT DRIVE AXLE ACTUATOR REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Actuator & Components
    GM1690919Courtesy of GENERAL MOTORS CORP.
  1. Apply sealant to the threads of the actuator (1) for the 8.25 inch axle (2) or (3) for the 9.25 inch axle (4). Use the correct sealant. Refer to Adhesives, Fluids, Lubricants, and Sealers .
    2. CAUTION: Refer to Fastener Caution .
  2. Install the actuator (1 or 3).

    Tighten:  Tighten the actuator to 20 N.m (15 lb ft).

  3. Connect the electrical connector to the actuator.
  4. Install the engine shield, if equipped. Refer to Engine Shield Replacement .
  5. Lower the vehicle.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.