Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1620 (FRONT DRIVE AXLE)COMPONENT LOCATORFRONT DRIVE AXLE DISASSEMBLED VIEWS (8.25 INCH (4WD/FRONT))
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Front Drive Axle Disassembled Views (8.25 Inch (4WD/Front))
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Front Drive Axle Disassembled Views (8.25 Inch (4WD/Front))
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
| Callout | Component Name |
|---|---|
| 1 | Output Shaft |
| 2 | Pinion Bearing Spacer |
| 3 | Pinion Head Bearing Assembly |
| 4 | Pinion Shim |
| 5 | Stem Pinion |
| 6 | Pinion Flange Nut |
| 7 | Pinion Flange Washer |
| 8 | Pinion Flange Assembly |
| 9 | Pinion Seal |
| 10 | Pinion Tail Bearing Assembly |
| 11 | Carrier Housing |
| 12 | Output Shaft Seal Assembly |
| 13 | Output Shaft |
| 14 | Drain Plug Assembly |
| 15 | Drain Plug Washer |
| 16 | Fill Plug Assembly |
| 17 | Fill Plug O-ring Seal |
| 18 | Carrier Locator Pin |
| 19 | Vent Connector |
| 20 | Differential Case |
| 21 | Ring Gear |
| 22 | Output Shaft Bearing Assembly |
| 23 | 8-Point Lock Ring |
| 24 | Sleeve and Insert Assembly |
| 25 | Differential Side Bearing Assembly |
| 26 | Differential Cross Pin Lock |
| 27 | Differential Pinion Thrust Washer |
| 28 | Differential Pinion Gear |
| 29 | Differential Side Gear Washer |
| 30 | Differential Side Gear |
| 31 | Output Shaft Snap Ring |
| 32 | Differential Pinion Gear |
| 33 | Differential Pinion Gear Thrust Washer |
| 34 | Differential Side Gear |
| 35 | Differential Side Gear Washer |
| 36 | Differential Cross Pin |
| 37 | Ring Gear Bolt |
| 38 | Output Shaft Bearing Assembly |
| 39 | 8-Point Lock Ring |
| 40 | Sleeve and Insert Assembly |
| 41 | Differential Side Bearing Assembly |
| 42 | Carrier Gasket |
| 43 | Carrier Cover |
| 44 | Tube Locator Pin |
| 45 | Inner Output Shaft Thrust Washer |
| 46 | Inner Output Shaft Bearing Assembly |
| 47 | Inner Output Shaft |
| 48 | Carrier Bolt |
| 49 | Shifter Spring |
| 50 | Shifter Fork |
| 51 | Shifter Fork Rod |
| 52 | Tube Bolt |
| 53 | Shift Actuator Assembly |
| 54 | Output Shaft Seal Assembly |
| 55 | Output Shaft Bearing Assembly |
| 56 | Tube |
| 57 | Tube Gasket |
| 58 | Output Shaft Locator Thrust Washer |
| 59 | Output Shaft Thrust Washer |
| 60 | Output Shaft Snap Ring |
| 61 | Shifter Sleeve |
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.