Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1538 (ENGINE CONTROLS AND FUEL - 6.6L - INTRODUCTION (1 OF 2))SPECIFICATIONSFASTENER TIGHTENING SPECIFICATIONS
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Fastener Tightening Specifications
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Fastener Tightening Specifications
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Accelerator Pedal Bolt | 9N.m | 80 lb in |
| Air Cleaner Housing Door Screw | 4 N.m | 35 lb in |
| Air Cleaner Outlet Duct Clamp | 4 N.m | 35 lb in |
| Air Intake Pipe to Turbocharger Clamp | 4.6 N.m | 41 lb in |
| Camshaft Position (CMP) Sensor Bolt | 10 N.m | 89 lb in |
| Charge Air Cooler Bolt | 21 N.m | 15 lb ft |
| Charge Air Cooler Inlet Pipe Clamp | 8 N.m | 70 lb in |
| Crankshaft Position (CKP) Sensor Bolt | 10 N.m | 89 lb in |
| Crankshaft Position Sensor (CKP) Sensor Spacer Bolt | 10 N.m | 89 lb in |
| Electronic Brake Control Module (EBCM) Bracket Bolt | 25 N.m | 18 lb ft |
| Engine Coolant Temperature (ECT) Sensor | 20 N.m | 15 lb ft |
| Exhaust Differential Pressure Sensor Bracket Bolt | 9 N.m | 80 lb in |
| Exhaust Differential Pressure Sensor Pipe Bracket to Exhaust Hanger Bolt/Nut | 9 N.m | 80 lb in |
| Exhaust Differential Pressure Sensor Pipe Fitting | 45 N.m | 33 lb ft |
| Exhaust Gas Recirculation (EGR) Valve Bolt | 25 N.m | 18 lb ft |
| Exhaust Gas Recirculation (EGR) Valve Cooler Bolt | 50 N.m | 37 lb ft |
| Exhaust Gas Recirculation (EGR) Valve Cooler Coolant Hose Clamp Nut | 24 N.m | 18 lb ft |
| Exhaust Gas Recirculation (EGR) Valve Cooler Rear Bolt | 25 N.m | 18 lb ft |
| Exhaust Gas Recirculation (EGR) Valve Cooler Rear Bracket Bolt | 25 N.m | 18 lb ft |
| Exhaust Gas Recirculation (EGR) Valve Motor Screw | 2 N.m | 18 lb in |
| Exhaust Pipe to Exhaust Gas Recirculation (EGR) Valve Cooler Nut | 53 N.m | 39 lb ft |
| Exhaust Temperature Sensor | 45 N.m | 33 lb ft |
| Engine Wiring Harness Bracket to Valve Rocker Arm Cover Bolt | 24 N.m | 18 lb ft |
| Engine Wiring Harness Clip to Intake Manifold Tube Bolt | 4 N.m | 35 lb in |
| Engine Wiring Harness to Glow Plug Nut | 1.7 N.m | 15 lb in |
| Engine Wiring Harness to Upper Valve Rocker Arm Cover Bolt | 21 N.m | 15 lb ft |
| Engine Harness Lead to Intake Air Heater Nut | 10 N.m | 89 lb in |
| Fuel Bundle Nut | 16 N.m | 12 lb ft |
| Fuel Cooler Bolt | 18 N.m | 13 lb ft |
| Fuel Cooler Bracket Bolt | 18 N.m | 13 lb ft |
| Fuel Cooler Nut | 40 N.m | 30 lb ft |
| Fuel Feed Pipe Clamp/Clip Bolt/Nut | 24 N.m | 18 lb ft |
| Fuel Filter Bracket Bolt | 20 N.m | 15 lb ft |
| Fuel Injection Fuel Rail Bolt | 25 N.m | 18 lb ft |
| Fuel Injection Pump Adapter Bolt | 20 N.m | 14 lb ft |
| Fuel Injection Pump Bolt | 21 N.m | 15 lb ft |
| Fuel Injection Pump Gear Nut | 70 N.m | 52 lb ft |
| Fuel Injector Bracket Bolt | 30 N.m | 22 lb ft |
| Fuel Injector Pipe Fitting | 41 N.m | 30 lb ft |
| Fuel Line Bracket Nut | 16 N.m | 12 lb ft |
| Fuel Line Bracket to Valve Rocker Arm Cover Bolt | 24 N.m | 18 lb ft |
| Fuel Line to Balance Pump Fitting | 30 N.m | 22 lb ft |
| Fuel Pipe Clip/Bracket Bolt | 24 N.m | 18 lb ft |
| Fuel Pressure Regulator Screws | ||
|
4 N.m | 35 lb in |
|
7 N.m | 62 lb in |
| Fuel Pressure Relief Valve | 100 N.m | 74 lb ft |
| Fuel Rail Fuel Feed Pipe Fitting | 41 N.m | 30 lb ft |
| Fuel Rail Fuel Feed Pipe Upper Clamp Bolt | 24 N.m | 18 lb ft |
| Fuel Rail Fuel Pressure Sensor | 70 N.m | 52 lb ft |
| Fuel Return Pipe Clamp/Clip Bolt/Nut | 24 N.m | 18 lb ft |
| Fuel Tank Fill Pipe Clamp | 2.5 N.m | 22 lb in |
| Fuel Tank Filler Housing to Body Screw | 2.3 N.m | 20 lb in |
| Fuel Tank Filler Housing to Fuel Tank Fill Pipe Screw | 2.3 N.m | 20 lb in |
| Fuel Tank Ground Strap Bolt | 9 N.m | 80 lb in |
| Fuel Tank Shield Bolt | 18 N.m | 13 lb ft |
| Fuel Tank Strap Bolt | 40 N.m | 30 lb ft |
| Fuel Tank Vent Hose Clamp | 2.5 N.m | 22 lb in |
| Fuel Temperature Sensor | 22 N.m | 16 lb ft |
| Glow Plug | 18 N.m | 13 lb ft |
| Glow Plug Control Module Bolt | 10 N.m | 89 lb in |
| Glow Plug Control Module Bracket to Lower Valve Rocker Arm Cover Bolt | 10 N.m | 89 lb in |
| Glow Plug Control Module Protector Bolt | 10 N.m | 89 lb in |
| Heater Inlet Hose Bracket Nut | 9 N.m | 80 lb in |
| Intake Air Heater Bolt/Nut | 20 N.m | 15 lb ft |
| Intake Air Temperature (IAT) Sensor | 25 N.m | 18 lb ft |
| Intake Air Valve Bolt/Nut | 20 N.m | 15 lb ft |
| Manifold Absolute Pressure (MAP) Sensor Bolt | 10 N.m | 89 lb in |
| Mass Air Flow (MAF)/Intake Air Temperature (IAT) Sensor Screw | 8 N.m | 70 lb in |
| Oil Level Indicator Tube Bolt | 21 N.m | 15 lb ft |
| Oil Level Indicator Tube Bracket Bolt | 21 N.m | 15 lb ft |
| Turbocharger Oil Feed Pipe Bolt | 34 N.m | 25 lb ft |
| Turbocharger Vane Control Solenoid Valve Bracket Bolt | 23 N.m | 18 lb ft |
| Turbocharger Vane Position Sensor | 28 N.m | 21 lb ft |
| Upper Intake Manifold Brace Bolt | 24 N.m | 18 lb ft |
| Wheelhouse Liner Bolt | 2.5 N.m | 22 lb in |
| Wiring Harness Bracket Bolt | 24 N.m | 18 lb ft |
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.