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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1533 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSGENERATOR BATTERY JUMPER CABLE REPLACEMENTINSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Generator Battery Jumper Cable
    GM1702992Courtesy of GENERAL MOTORS CORP.
  1. Install the generator battery jumper cable to the vehicle.
    2. Fig 2: View Of Generator Battery Jumper Cable & Components
    GM1699546Courtesy of GENERAL MOTORS CORP.
  2. Install the generator battery jumper cable terminal (4) to the mega fuse stud.
    3. CAUTION: Refer to Fastener Caution .
  3. Install the generator battery jumper cable to mega fuse nut (3) and tighten to 9 N.m (80 lb in).
  4. Install the generator battery jumper cable clip (2) to A/C evaporator tube.
  5. Install the generator battery jumper cable clip (1) to the stud.
    6. Fig 3: View Of Mega Fuse Cover
    GM1702800Courtesy of GENERAL MOTORS CORP.
  6. Install the mega fuse cover.
    7. Fig 4: View Of Battery Jumper Cable Terminal, Nut & Bolt
    GM1702914Courtesy of GENERAL MOTORS CORP.
  7. Install the generator battery jumper cable terminal (1) to the generator stud.
  8. Install the generator battery jumper cable nut (2) to the generator and tighten to 9 N.m (80 lb in).
  9. Position the generator battery jumper cable boot (3).
  10. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement .
  11. Install the air cleaner outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
  12. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (With Single Battery) , Battery Negative Cable Disconnection and Connection (With Auxiliary Battery)  or Battery Negative Cable Disconnection and Connection (With Dual Batteries) .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.