Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1427 (WIRING SYSTEMS AND POWER MANAGEMENT - INTRODUCTION)REPAIR INSTRUCTIONSBATTERY POSITIVE CABLE FUSE REPLACEMENTINSTALLATION PROCEDURE

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2008 GMC Yukon XL, 2008 GMC Yukon, 2008 Chevrolet Tahoe, 2008 Chevrolet Suburban, and 2008 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Fuse & Holder

Courtesy of GENERAL MOTORS CORP.

Install the fuse to the holder.

Fig 2: View Of Generator Battery Jumper Cable & Components

Courtesy of GENERAL MOTORS CORP.

Install the positive battery cable terminal to the fuse stud.
Install the generator battery jumper cable terminal (4) to the fuse stud.

NOTE: Refer to Fastener Notice .

Install the generator battery jumper cable to fuse nut (3).
Tighten: Tighten the nut to 9 N.m (80 lb in).

Fig 3: View Of Battery Cable Components

Courtesy of GENERAL MOTORS CORP.

Install the starter solenoid cable terminal (2) to the fuse stud.
Install the starter solenoid cable nut (1) to the fuse stud.
Tighten: Tighten the nut to 9 N.m (80 lb in).

Fig 4: View Of Mega Fuse Cover

Courtesy of GENERAL MOTORS CORP.

Install the fuse cover.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.