Circuit/System Testing

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Circuit/System Testing
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IMPORTANT: When removing connectors, inspect for damage or corrosion. Damage or corrosion in the following requires repair or replacement of the affected component/connector:
  • The Seat Position Sensor (SPS)
  • The Sensing and Diagnostic Module (SDM) module
  • The seat position sensor wiring harness connector
  • The SDM wiring harness connector
  1. Ignition OFF, disconnect the harness connector at the SPS.
  2. Disconnect the harness connector at the SDM.
  3. Ignition ON, test for less than 1 volt between the SPS signal circuit terminal 29 and ground.
    • If greater than the specified range, test the circuit for a short to voltage.
  4. Ignition ON, test for less than 1 volt between the SPS low reference circuit terminal 28 and ground.
    • If greater than the specified range, test the circuit for a short to voltage.
  5. Test for infinite resistance between the SPS signal circuit terminal 29 and ground.
    • If less than infinite resistance, test the circuit for a short to ground.
  6. Test for less than 1 ohm of the SPS signal circuit between the SDM harness connector terminal 29 and the SPS harness connector terminal 2.
    • If greater than the specified range, test the circuit for an open/high resistance.
  7. Test for less than 1 ohm of the SPS low reference circuit between the SDM harness connector terminal 28 and the SPS harness connector terminal 1.
    • If greater than the specified range, test the circuit for an open/high resistance.
  8. If all circuits test normal, replace the SPS.
  9. Reconnect all SIR components. Ignition ON, with a scan tool clear and recheck for DTCs.
    • If the front end sensor DTC returns and is current, replace the SDM. After replacement, refer to Repair VerificationΒ .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.