Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1178 (FRONT DRIVE AXLE)REPAIR INSTRUCTIONSGEAR TOOTH CONTACT PATTERN INSPECTIONTESTING PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Testing Procedure
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Testing Procedure
WARNING: This page is about a different car, the 2007 GMC Sierra and 2007 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Wipe clean the differential case, the ring gear and the differential carrier housing of lubricant. Carefully clean each tooth of the ring gear.
- Use a medium stiff brush in order to sparingly apply gear marking compound GM P/N 1052351 (Canadian P/N 10953497) or equivalent to all of the ring gear teeth.
- Using a wrench, turn the drive pinion flange/yoke so that the ring gear rotates at least 3 full revolutions.
- Turn the drive pinion flange/yoke in the opposite direction so that the ring gear rotates at least 3 full revolutions in the opposite direction.
- Observe the pattern on the ring gear teeth. Compare the pattern with the following illustrations.
- Once the proper pattern is obtained, continue the assembly of differential carrier. Refer to Differential Carrier Assembly Assemble (9.25 Inch Axle) or Differential Carrier Assembly Assemble (8.25 Inch Axle Lock Tab Style) or Differential Carrier Assembly Assemble (8.25 Inch Axle Lock Ring Style) .
IMPORTANT:
Avoid turning the ring gear excessively.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.