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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1038 (FRONT SUSPENSION SYSTEM)REPAIR INSTRUCTIONSSTEERING KNUCKLE REPLACEMENT (2500 SERIES)INSTALLATION PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all grease and contaminants from the tapered section and the threads of the upper ball joint, the lower ball joint, and the tie rod end.
  2. Clean and inspect the taper holes and the mounting surfaces of the steering knuckle. If any of the tapered holes are elongated, out of round, or damaged, replace the steering knuckle.
    3. Fig 1: Identifying Steering Knuckle
    GM793282Courtesy of GENERAL MOTORS CORP.
  3. Install the steering knuckle.
    4. NOTE: Refer to Fastener Notice .
  4. Connect the lower ball joint to the steering knuckle and install the retaining nut.

    Tighten:  Tighten the nut to 110 N.m (81 lb ft).

  5. Connect the upper ball joint to the steering knuckle and install the retaining nut.

    Tighten:  Tighten the nut to 50 N.m (37 lb ft).

  6. Install the brake hose and the bracket retaining bolt to the steering knuckle

    Tighten:  Tighten the bolt to 9 N.m (80 lb in).

  7. Connect the outer tie rod to the steering knuckle. Refer to Tie Rod Replacement - Outer .
  8. Install the wheel hub and bearing assembly. Refer to Wheel Hub, Bearing, and Seal Replacement (1500 Series)  or Wheel Hub, Bearing, and Seal Replacement (2500 Series) .
  9. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation .
  10. Remove the lower control arm support.
  11. Lower the vehicle.
  12. Verify the wheel alignment. Refer to Wheel Alignment Specifications .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.