Installation Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Installation Procedure
    Fig 1: View Of Ground Strap Nut At Front Of Dash Stud
    GM663474Courtesy of GENERAL MOTORS CORP.
  1. Install the ground strap to the stud.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the ground strap nut to the stud at the front of dash.

    Tighten:Β  Tighten the nut to 9 N.m (80 lb in).

  4. Fig 2: View Of Ground Cable Bolt At Engine Block
    GM663475Courtesy of GENERAL MOTORS CORP.
  5. Position the ground strap and engine wiring harness ground.
  6. Install the engine wiring harness ground bolt.

    Tighten:Β  Tighten the bolt to 16 N.m (12 lb ft).

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.