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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSISENGINE MECHANICALSTARTERBATTERY, CHARGING SYSTEM AND STARTING SYSTEMREPAIR INSTRUCTIONSGENERATOR BRACKET REPLACEMENTREMOVAL PROCEDURE
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2

Removal Procedure

2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Removal Procedure
CAUTION: Refer to Battery Disconnect Caution .
    Fig 1: View Of A/C & Generator Electrical Connectors
    GM1369550Courtesy of GENERAL MOTORS CORP.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  3. Remove the upper radiator fan shroud. Refer to Fan Shroud Replacement - Upper .
  4. Disconnect the auxiliary generator electrical connector (3).
  5. Remove the drive belt. Refer to Drive Belt Replacement .
    6. Fig 2: View Of Positive Cable At Auxiliary Generator (6.6L (LLY) Engine)
    GM1369548Courtesy of GENERAL MOTORS CORP.
  6. Remove the positive cable from the auxiliary generator, perform the following:
    1. Slide the boot (4) down to access the terminal stud.
    2. Remove the positive cable nut (1).
    3. Remove the positive cable.
    7. Fig 3: View Of Auxiliary Generator & Bolts
    GM1369547Courtesy of GENERAL MOTORS CORP.
  7. Remove the auxiliary generator bolts (3).
  8. Remove the auxiliary generator (4).
    9. Fig 4: View Of Auxiliary Generator Bracket & Bolt (6.6L - LLY)
    GM1369546Courtesy of GENERAL MOTORS CORP.
  9. Remove the auxiliary generator bracket bolt.
  10. Remove the auxiliary generator bracket.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.