Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2006CHEVY EXPRESS G2500, VAN CARGO, 6.6 2REPAIR AND DIAGNOSIS (SINGLE PAGE)DRIVELINES & AXLESDIFFERENTIALS & DRIVE AXLESREAR DRIVE AXLEREPAIR INSTRUCTIONSDIFFERENTIAL INSPECTION
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2
Differential Inspection
2006 Chevrolet Chevy Express G2500, Van Cargo, 6.6 2SECTION Differential Inspection
- Check the pinion gear shaft for unusual wear.
- Check the pinion and the side gear teeth for wear, cracks, scoring and spalling.
- Check the thrust washers for wear.
- Check the fit of the side gears in the differential case and on the axle shafts.
- Check the differential case for cracks and scoring and replace all of the worn parts as necessary.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.