SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2005OPTRA5 BASE, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCESYSTEMENGINE CONTROLS - 2.0L (L34 GMDAT) - INTRODUCTION AND MECHANICAL REPAIRSREPAIR INSTRUCTIONSFUEL PUMP REPLACEMENTINSTALLATION PROCEDURE
2005 Chevrolet Optra5 Base, Standard

Installation Procedure

2005 Chevrolet Optra5 Base, StandardSECTION Installation Procedure
    Fig 1: View Of Fuel Pump Assembly And Clip
    GM1376129Courtesy of GENERAL MOTORS CORP.
  1. Clean the gasket mating surface on the fuel tank.
  2. Position the new gasket in place.
  3. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
    4. Fig 2: View Of Fuel Pump Assembly And Electrical Connector
    GM1376120Courtesy of GENERAL MOTORS CORP.
  4. Install the fuel pump assembly clip.
  5. Connect the fuel pump assembly connector.
  6. Install the fuel pump line.
    7. Fig 3: View Of Fuel Pump Access Cover
    GM1376119Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel pump access cover.
  8. Connect the negative battery cable.
  9. Perform an operational check of the fuel pump.
  10. Install the rear seat. Refer to Seat Cushion Replacement - Rear in Seats.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready ToolsFree Quote CheckQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.