Removal Procedure

2005 Chevrolet Malibu LSSECTION Removal Procedure
WARNING: This page is about a different variant/trim than selected.
    Fig 1: Blowing Dirt Out Of Fitting (Plastic Collar)
    GM155410Courtesy of GENERAL MOTORS CORP.
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief ProcedureΒ .
  2. CAUTION: Wear safety glasses when using compressed air in order to prevent eye injury.
  3. Blow dirt out of the fitting using compressed air.
  4. Fig 2: Squeezing Quick Connect Fitting Release Tabs (Plastic Collar)
    GM12777Courtesy of GENERAL MOTORS CORP.
  5. Squeeze the plastic tabs of the male end connector.
  6. Fig 3: Pulling Connection Apart (Plastic Collar)
    GM12778Courtesy of GENERAL MOTORS CORP.
  7. Pull the connection apart.
  8. NOTE: Use an emery cloth in order to remove rust or burrs from the fuel pipe. Use a radial motion with the fuel pipe end in order to prevent damage to the O-ring sealing surface.
  9. Wipe off the male pipe end using a clean shop towel.
  10. Inspect both ends of the fitting for dirt and burrs.
  11. Clean or replace the components as required.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.