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HOMESERVICE MANUALSCHEVROLET2005CHEVY EXPRESS H1500, VAN PASSENGERREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 1 (ENGINE CONTROL SYSTEM - 4.3L - INTRODUCTION)REPAIR INSTRUCTIONSFILLER TUBE REPLACEMENT (W/O LH DOOR)REMOVAL PROCEDURE
2005 Chevrolet Chevy Express H1500, Van Passenger

Removal Procedure

2005 Chevrolet Chevy Express H1500, Van PassengerSECTION Removal Procedure
WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Fuel Tank Fill Pipe
    GM1198967Courtesy of GENERAL MOTORS CORP.
  1. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid contamination of the fuel system.
  2. Remove the fuel filler cap.
  3. Drain the fuel below the level of the fuel tank fill hose. Refer to Fuel Tank Draining Procedure .
  4. Remove the 2 retaining bolts and push-pin that retain the filler neck to the body.
  5. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  6. Remove the fuel filler tube ground strap bolt.
  7. Loosen the fuel fill hose to fuel fill pipe clamp.
  8. Disconnect the fuel fill hose from the fuel fill pipe.
  9. Remove the fuel fill pipe assembly.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.