Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2005CHEVY EXPRESS H1500, VAN PASSENGERREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 1 (ENGINE CONTROL SYSTEM - 4.3L - INTRODUCTION)REPAIR INSTRUCTIONSFILLER TUBE REPLACEMENT (W/LH DOOR)INSTALLATION PROCEDURE
2005 Chevrolet Chevy Express H1500, Van Passenger
Installation Procedure
2005 Chevrolet Chevy Express H1500, Van PassengerSECTION Installation Procedure
WARNING: This page is about a different variant/trim than selected.
- Install the fuel fill pipe to the fuel fill hose.
- Align the fuel fill pipe to the fuel fill pipe housing.
Tighten: Tighten the fuel fill hose clamp to 2.75 N.m (24 lb in).
- Install the fuel filler tube ground strap bolt.
Tighten: Tighten the fuel filler tube ground strap bolt to 8 N.m (70 lb in).
- Lower the vehicle.
- Install the fuel fill pipe housing bolts and push-pin.
Tighten: Tighten the fuel fill pipe housing bolts to 6 N.m (53 lb in).
- Refill the fuel tank.
- Install the fuel filler cap.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.