Installation Procedure

2005 Chevrolet Aveo LS, 4D Sedan, StandardSECTION Installation Procedure
    Fig 1: View of Fender and Bolts
    GM1252075Courtesy of GENERAL MOTORS CORP.
  1. Install the headlamp.Refer to Headlamp Replacement (Hatchback) or Headlamp Replacement (Notchback)
  2. Install the fender.
  3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Tighten:Β  Tighten the upper fender bolts to 10 N.m (89 lb in).

    Install the bolts along the top of the fender.

  5. Fig 2: View of Bolt At Windshield Pillar Base
    GM1252074Courtesy of GENERAL MOTORS CORP.
  6. Install the bolt at the base of the windshield pillar.

    Tighten:Β  Tighten the fender-to-windshield pillar bolt to 8 N.m (71 lb in).

  7. Fig 3: View of Bolts At Fender Base
    GM1252072Courtesy of GENERAL MOTORS CORP.
  8. Install the bolts at the base of the fender.

    Tighten:Β  Tighten the lower fender bolts to 10 N.m (89 lb in).

  9. Fig 4: View of Screws Underneath Front Bumper Fascia
    GM1252071Courtesy of GENERAL MOTORS CORP.
  10. Secure the fender to the front bumper fascia with the screw.

    Tighten:Β  Tighten the front bumper fascia screw to 1.5 N.m (13 lb in).

  11. Secure the fender behind the front bumper fascia with the screws.

    Tighten:Β  Tighten the fender screws to 4 N.m (35 lb in).

  12. Fig 5: View of Screws and Splash Shield
    GM1252066Courtesy of GENERAL MOTORS CORP.
  13. Install the splash shield with the screws.

    Tighten:Β  Tighten the splash shield screws to 1.5 N.m (13 lb in).

  14. Install the front wheel.

    Refer to Tire and Wheel Removal and Installation

  15. Lower the vehicle.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.