Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2004AVEO BASE, 4D HATCHBACKREPAIR AND DIAGNOSISELECTRICALCHARGING SYSTEMSBATTERY, CHARGING SYSTEM AND STARTING SYSTEMSPECIFICATIONSFASTENER TIGHTENING SPECIFICATIONS
2004 Chevrolet Aveo Base, 4D Hatchback
Fastener Tightening Specifications
2004 Chevrolet Aveo Base, 4D HatchbackSECTION Fastener Tightening Specifications
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Battery Cable Nuts | 4.5 N.m | 40 lb in |
| Battery Carrier Tray Lower Bolts | 20 N.m | 15 lb ft |
| Battery Carrier Tray Upper Bolts | 20 N.m | 15 lb in |
| Battery Retainer Clamp-to-Battery Rod Nuts | 4 N.m | 35 lb in |
| Front Bearing Plate Screws | 8 N.m | 71 lb in |
| Fuel Rail Retaining Bolts | 20 N.m | 15 lb in |
| Generator Battery Lead Nut | 15 N.m | 11 lb ft |
| Generator Brush Holder Screws | 12 N.m | 106 lb in |
| Generator Drive and End Bearing Nut | 81 N.m | 60 lb ft |
| Generator Drive End Bearing Nut | 81 N.m | 60 lb ft |
| Generator Lower Bracket-to-Generator Nuts | 25 N.m | 18 lb ft |
| Generator Shackle Bracket Bolt | 25 N.m | 18 lb ft |
| Generator Through-Bolts | 10 N.m | 89 lb in |
| Harness Ground Bolt | 41 N.m | 30 lb ft |
| Starter Field Coil Connector Nut | 8 N.m | 71 lb in |
| Starter Mounting Bolts (1.4L/1.5L SOHC and 1.4L/1.6L DOHC) | 43 N.m | 32 lb ft |
| Starter Solenoid Assembly Screws | 8 N.m | 71 lb in |
| Starter Solenoid Nuts | 15 N.m | 11 lb ft |
| Starter Through-Bolts | 6 N.m | 53 lb in |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.